#4 Sheet Metal Screw Pilot Hole — 3/32"
A #4 sheet metal screw needs a 3/32" pilot hole.
Result
Answer
3/32" drill bit
Standard
Screw Gauge#4
Shaft Diameter0.112"
Pilot Hole (thin gauge)3/32"
Pilot Hole (thick gauge)7/64"
A #4 sheet metal screw (0.112" shaft) needs a 3/32" pilot hole in thin gauge material or 7/64" in thick gauge. Light sheet metal, HVAC ductwork.
Note
Pilot hole size depends on material thickness. Thin gauge (up to 18 ga) uses the smaller hole; thick gauge (16 ga and heavier) uses the larger.
Ad space
Related Sizes
About #4 Sheet Metal Screw Pilot Holes
A #4 sheet metal screw has a shaft diameter of 0.112". For thin gauge material (up to 18 ga), drill a 3/32" pilot hole. For thick gauge material (16 ga and heavier), use a 7/64" pilot hole. Light sheet metal, HVAC ductwork. Sheet metal screws are self-tapping, but a pilot hole ensures clean entry and prevents the metal from deforming.