#4-40 Tap Drill — #43
The recommended tap drill for a #4-40 thread is #43. Thread engagement: ~75%.
Result
Answer
#43 drill bit (0.089")
Standard
Thread#4-40 UNC
TPI40
Tap Drill#43
Decimal Equivalent0.089"
Thread Engagement~75%
For a #4-40 UNC thread (40 TPI), use a #43 drill bit (0.089" decimal). This targets approximately 75% thread engagement, which is the standard recommendation for most applications.
Note
Reference value from published fastener data. Always verify with the fastener manufacturer for critical applications.
Ad space
Related Sizes
About #4-40 Tap Drill
For a #4-40 UNC thread (40 TPI), the recommended tap drill size is #43 (0.089" decimal). This produces approximately 75% thread engagement, which is the industry standard for most applications. Always use a sharp HSS or cobalt drill bit and proper cutting fluid when tapping.