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#10 Sheet Metal Screw Pilot Hole — 9/64"

A #10 sheet metal screw needs a 9/64" pilot hole.

Result
Answer
9/64" drill bit
Screw Gauge#10
Shaft Diameter0.190"
Pilot Hole (thin gauge)9/64"
Pilot Hole (thick gauge)5/32"

A #10 sheet metal screw (0.190" shaft) needs a 9/64" pilot hole in thin gauge material or 5/32" in thick gauge. Heavy sheet metal, automotive panels.

Note

Pilot hole size depends on material thickness. Thin gauge (up to 18 ga) uses the smaller hole; thick gauge (16 ga and heavier) uses the larger.

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About #10 Sheet Metal Screw Pilot Holes

A #10 sheet metal screw has a shaft diameter of 0.190". For thin gauge material (up to 18 ga), drill a 9/64" pilot hole. For thick gauge material (16 ga and heavier), use a 5/32" pilot hole. Heavy sheet metal, automotive panels. Sheet metal screws are self-tapping, but a pilot hole ensures clean entry and prevents the metal from deforming.