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#8 Sheet Metal Screw Pilot Hole — 1/8"

A #8 sheet metal screw needs a 1/8" pilot hole.

Result
Answer
1/8" drill bit
Screw Gauge#8
Shaft Diameter0.164"
Pilot Hole (thin gauge)1/8"
Pilot Hole (thick gauge)9/64"

A #8 sheet metal screw (0.164" shaft) needs a 1/8" pilot hole in thin gauge material or 9/64" in thick gauge. Common sheet metal screw; HVAC, automotive.

Note

Pilot hole size depends on material thickness. Thin gauge (up to 18 ga) uses the smaller hole; thick gauge (16 ga and heavier) uses the larger.

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About #8 Sheet Metal Screw Pilot Holes

A #8 sheet metal screw has a shaft diameter of 0.164". For thin gauge material (up to 18 ga), drill a 1/8" pilot hole. For thick gauge material (16 ga and heavier), use a 9/64" pilot hole. Common sheet metal screw; HVAC, automotive. Sheet metal screws are self-tapping, but a pilot hole ensures clean entry and prevents the metal from deforming.